Case Studies

Baltic Pipeline Repair

How Deep C enabled safe and timely repair of the Baltic Connector pipeline

YEAR
Early 2024

LOCATION
Baltic Sea, Gulf of Finland

PROJECT OBJECTIVE
Emergency repair of subsea pipeline

SEABED CONDITION
Soft clay and pre-lay/rock crossings

CHALLENGES
Critical timeline
Deck space limitations
Cold and brackish water conditions

EQUIPMENT
Heavy Duty Subsea Dredge
Diamond Wire Saw (ROV-assist)

Project Overview

In early 2024, Deep C supported the emergency repair of the Baltic Connector subsea pipeline in the Gulf of Finland.


The pipeline had been damaged at 60–70 metres water depth, requiring immediate intervention to expose and cut the affected pipeline section so that a new spool piece could be installed.

For the client, time was critical. The objective was to carry out safe and precise seabed excavation and cutting operations to enable rapid restoration of pipeline integrity while minimizing disruption.

The Deep C Solution

Deep C delivered a compact subsea dredging and cutting spread designed to perform under cold, brackish water conditions and within strict deck space limitations. The dredging system enabled efficient clearance of multiple locations along a 3.3 km stretch of pipeline without interfering with parallel deck operations.

To secure precise cuts on the 20” concrete-coated pipeline, Deep C deployed diamond wire saw technology that had been pre-tested on identical pipe geometry to guarantee offshore reliability. With ROV-assisted alignment and contingency tooling in place, the operation was executed with accuracy and control.

When extreme cold briefly affected the dredge pump during startup, Deep C’s crew implemented a rapid winterization measure, restoring full functionality in less than an hour and ensuring the schedule remained intact.

Key Data Points

Technical & Dimensional Operational & Performance
Water depth: ~60-70 m Scope:

Dredging along 3.3 km stretch and 7 precision cuts

Soil conditions: Soft and sandy clay, pre-lay rock at crossings Operational execution: ~12 hours subsea execution
Pipeline:  20″ diameter, concrete-coated Safety performance: Zero incidents
    Operational performance: Despite the freezing incident, no time was lost on the averall schedule

Results

The subsea operation was completed in approximately 12 hours at ~70 m water depth. All cuts were delivered according to specification, with pipeline ends successfully repositioned and prepared for the new spool. Despite the freezing incident, no time was lost on the overall schedule.

Key success factors included compact dredging systems that minimized deck footprint and the precision of the diamond wire saw, which had been validated prior to deployment.

The client expressed satisfaction with the safe and efficient execution, and the lessons learned have already informed Deep C’s procedures for winterization in brackish water.

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